Maltese Cross PiP Boxes—often used as Quick Pack Large Letter Boxes—are an excellent choice for shipping small to medium-sized items like books, clothing, and small electronics. These boxes are designed for fast and secure packing, and with the right folding and taping techniques, they offer an easy solution for businesses and individuals shipping products efficiently.
In this guide, we’ll walk you through the packing process for Maltese Cross PiP Boxes, covering the popular sizes C4, C5, and C6.
Key Features of Maltese Cross PiP Boxes (Quick Pack Large Letter Boxes):
Sturdy Cardboard Base: Provides excellent protection for your products.
Four Flaps: Two smaller side flaps and two larger top flaps.
Simple Closure with Tape: No peel-and-seal feature—just fold and seal with packing tape for a quick, secure closure.
Eco-Friendly: Made from recyclable materials, these boxes are a sustainable option for shipping.
Available in C4, C5, and C6 Sizes: Perfect for various items, from documents to clothing and accessories.
Step-by-Step Instructions for Packing Maltese Cross PiP Boxes
1. Fold the Smaller Side Flaps Inward
Start by laying the Maltese Cross PiP Box flat. The box features four flaps: two smaller ones on the sides and two larger ones that close over the item.
Fold the smaller side flaps inward: Begin by folding the two smaller side flaps towards the center of the box. These flaps create a base for your item inside the box.
2. Place the Item Inside the Box
After folding the side flaps:
Position the item in the center of the box, ensuring it fits snugly. For added protection, consider wrapping the item in bubble wrap or using packing paper if needed.
3. Fold the Two Larger Flaps Over the Item
Now, it’s time to cover the item with the larger flaps:
First larger flap: Take one of the larger flaps and fold it over the item, covering it completely.
Second larger flap: Fold the second larger flap over the first, ensuring that both large flaps overlap along the middle seam of the box.
4. Secure the Box with Packing Tape
Once the two large flaps are folded over, the next step is to seal the box with packing tape:
Tape the middle seam: Apply packing tape across the middle, where the two large flaps overlap, to secure them tightly. Ensure the tape covers the full length of the seam.
Reinforce the sides: To make sure your box stays securely closed, apply additional tape along the sides where the smaller flaps meet the larger flaps.
Pro Tip: For extra security, you can tape along the edges of the box where the side and large flaps meet. This will ensure the box stays sealed throughout transit.
5. Attach Shipping Labels
Once the box is sealed with tape:
Attach your shipping label with the necessary address and shipping information on the outside of the box.
Ensure size and weight compliance: Make sure your box meets the Royal Mail’s large letter size and weight limits (maximum weight 750g and maximum length 35.3 cm).
Sizes of Maltese Cross PiP Boxes: C4, C5, and C6
These Maltese Cross PiP Boxes (also referred to as Quick Pack Large Letter Boxes) are available in three common sizes to accommodate different types of products:
C4 Size: 335 x 235 x 20mm (Ideal for A4 documents, large books, or other flat items)
C5 Size: 220 x 160 x 20mm (Great for smaller books, A5-sized documents, and clothing items)
C6 Size: 160 x 110 x 20mm (Perfect for A6-sized documents, small accessories, or jewelry)
These sizes allow you to choose the right fit for your product, ensuring that it is securely packed while staying within Royal Mail’s large letter guidelines.
Why Choose Maltese Cross PiP Boxes (Quick Pack Large Letter Boxes)?
1. Fast and Efficient Packing
Maltese Cross PiP Boxes are designed for quick and easy packing. With their pre-scored folds and straightforward closure process, you can pack items quickly and securely, saving time and reducing hassle.
2. Cost-Effective Shipping
Since Maltese Cross PiP Boxes fall under the Royal Mail’s large letter service, they offer a more affordable shipping option compared to larger parcels. By using these boxes, businesses and individuals can save money while still ensuring their items are well-protected.
3. Secure and Reliable Packaging
The sturdy cardboard and the overlapping flaps ensure that the contents remain secure during transit. When sealed with packing tape, these boxes provide strong protection for your products.
4. Eco-Friendly Packaging
Made from recycled cardboard, Maltese Cross PiP Boxes are fully recyclable, making them an environmentally friendly choice for businesses and individuals who prioritize sustainability.
5. Versatility Across Different Product Types
Whether you're shipping documents, clothing, small accessories, or other products, the C4, C5, and C6 sizes provide flexible options to suit various shipping needs. The versatility of these boxes makes them a perfect solution for a wide range of products.
Conclusion
Packing with Maltese Cross PiP Boxes (Quick Pack Large Letter Boxes) is a fast, efficient, and secure way to ship a variety of items. Whether you're shipping documents, books, clothing, or small gadgets, these boxes—available in C4, C5, and C6 sizes—provide the perfect fit for many different products.
By following the simple steps of folding, packing, and sealing with tape, you can ensure that your shipments are securely packed and ready for delivery. These boxes not only offer a cost-effective solution but also align with eco-friendly packaging practices, making them a smart choice for businesses and individuals alike.
Choose Maltese Cross PiP Boxes for your next shipment and experience a quicker, more efficient packing process that keeps your items safe and your costs low.








